Maximum performance in a large and modern blinds factory
La Forja, 1
Industrial
56.000 ft²
18 months
Madrid, Spain
Engineering and complete refurbishment of a 56,000 ft² Engineering and complete refurbishment of a 5,200 m² or 56,000 ft2 industrial warehouse, where production and offices coexist industrial warehouse, where production and offices coexist
Persycom, a leading blinds manufacturer, decided in 2018 to move to a new warehouse in Fuenlabrada (Madrid) due to its exponential growth in previous years.
The architecture project –prepared by OMH architecture– and the engineering project –carried out by FLULLE Instalaciones–, revolved around a complete refurbishment of the warehouse, dismantling and removing all existing equipment and implementing a new distribution, separating the production area and industrial office.
Comprehensive installation of all power systems. Perfect adaptation to the structure of the warehouse itself
In the production area, all power supply systems for equipment and machines were fitted, while having to perform a thorough study of maximum power loads at full capacity, and even uninterruptible power supply systems to avoid power cuts outages.
However, the main challenge was the fitting of busbars to feed shutter cutting and processing machines, since we were forced to adapt it to the structure of the warehouse itself, avoiding bridge cranes rails for internal transport of industrial material at a height of 12 m or 40 ft.
Challenge?
Accepted
Outfitting of clean and open spaces, with a meticulous lighting analysis
In the office area, distributed over two floors, vertical glazed walls were combined with wood finishes and light tones that make the space –with provision for 90 workstations– a clean and open space.
The perfect lighting was designed and calculated both in the offices and in the production area using LED technology. The combination of industrial and decorative luminaires required a meticulous lighting study, considering the 12 meter warehouse clearance height. The warehouse exterior lighting was designed and installed with a projection that, at nightfall, generates a unique pattern on the facade in red and gray shades.
Air conditioning in the production area was installed using a gas heating system at a height of 12 meters or 40 feet to maintain a constant temperature of 22ºC, and in the office area with independent heat pumps, while in the lobby we went with underfloor heating.
Maximum security and monitoring
We supplied the project with a very complete security system including CCTV with 25 cameras inside the building, in which a code-tracking system was added to know the location of all products and personnel at all times. Also, 14 cameras with IR capability were installed to monitor the building’s exterior areas.
As for fire protection, we replaced the existing sprinkler network with new fire hoses and portable fire extinguishers. As initially there were no fire detection systems, we installed a network in 4 sectors with varying degrees of coverage depending on risks involved (production, offices, offices and warehouse).
An example of how to solve architecture and engineering problems within a shell in which production and offices coexist in an industrial environment.
The Challenge
An example of how to solve architecture and engineering problems within a shell in which production and offices coexist in an industrial environment
Services provided
- Engineering
- Electrical Installations
- Mechanical Installations
- FP Installations
- Telecoms Installations
- Special Installations
- Security Installations
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"I want to thank FLULLE for the professionalism in the work carried out for UCI (Union of Real Estate Credits), especially the construction team led by Javier and Laura. Furthermore, I will recommend FLULLE as a company specialized in implementation works and I hope that we can meet again in the near future"
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"It was a success to have FLULLE for the implementation of our new offices, they are excellent professionals with a great human and project team. of which I would highlight their customer orientation, their orientation to finding solutions and especially their flexibility to adapt to our needs and demands, as well as their agility to respond to unforeseen events and their professionalism in both technical and economic aspects. They have been a true facilitator and partner in an always complex process for any company. Clearly I would count on them again in our projects."
"“It has been the greatest success to have FLULLE for the implementation of our new headquarters. A young and dynamic team, with great experience and professional competence. We couldn't have been in better hands. Thank you for your work and for the love you have put so that we could have this wonderful office”"
"Experts in installations and now with FLULLE’s inception they offer a very interesting comprehensive solution package for all their clients"
"I want to thank Allende Arquitectos as a planner, and FLULLE as a builder, their participation in the upgrade project of one of the most representative neomudéjar industrial style buildings in Madrid, preserving its architectonic value and creating modern, technological and efficient workspaces such as Repsol Electricidad y Gas’ offices in Madrid"
"FLULLE is a Leviton Licensed Integrator since more than a decade ago, offering their clients our solutions thanks to a team of people of the utmost professionality and paired to high quality pre-sales and after-sales services. We hope to extend our collaboration with FLULLE for many years and to achieve many more successes"
"FLULLE bestows upon me the peace of mind of working with a company with so many years of experience. They solve every unforeseen issue and they strive for perfection in every aspect"
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"The interior finishing works they have carried out have had us astonished because of the quality levels and the technology applied. Congratulations on your trajectory over these years"
"I have known the FLULLE team since a short while ago. They were quick to transmit professionalism, reliability and efficiency"
"The building process is a team effort. FLULLE has always collaborated, bringing solutions in order for the project to achieve success"
"The added value FLULLE brings to the table is the proximity of the whole team, their customized assessment, in addition to the knowledge of all the working areas with expert personnel, and counting on very competent partners and/or suppliers. Even under a critical situation such as the Covid19 pandemic hit before the handover of our offices, they proved themselves ready to search for alternative solutions due to the stalling of operations with nearly all of our suppliers, maintaining their due delivery date"
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"The trust in the team and the pledge towards a proper execution of the project is what I would highlight from our collaboration with FLULLE"
"Collaborating with you has been a real pleasure, as you undertake jobs with great professionalism and commitment, with exquisite taste and a deep knowledge of the industry, helping companies in the development of their projects in optimal conditions. The results are a testament to your great endeavor and your good work. Keep up the good work, you are doing a fascinating job"
"The works undertaken by FLULLE have been of great professionalism, both in the finishing touches and in the support of their workers"
"FLULLE offers their clients an all-round finished product for the construction and management of their real estate assets"
"I’ve known FLULLE since before their inception. Thirty years of continuous work with Paco Cámara and his team, first as an installation and engineering company and later on as general contractor as well, and they are now embarking on a new adventure. We have walked beside Caja Madrid, CDTI, el Club Matador, Fjord, Jazztel, JP Morgan, Museo Thyssen, PWC, Vitra and a bunch of good friends… All the best for the next 30 years of FLULLE!"
"We have been able to see FLULLE’s transformation in the past few months and we have experimented their professionalism and efficiency, the convenience of having a single supplier providing all services brings us peace of mind and trust. Moreover, their Facility team gives us the guarantees necessary to our corporate standards"
"I trusted and I trust them because of their professionalism and dedication to every task they undertake"
"Working with FLULLE is simple, as they are always ready to solve any of our problems. We began with their turnkey program in our Madrid office, with left us fully satisfied, and we continued to maintain a tight collaboration for new operations in our facilities that full under the responsibility of their Facility Services staff, with commendable results"
"A business partner to rely on during the whole project, without a doubt a great choice"
"Multisectorial professionals, flexible and adaptive"
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